Infrared Heaters

We are one of the leading manufacturers of infrared equipments and heating elements. Our Infrared equipments are made with latest technology and research to provide best quality for our customers.
Our Ceramic Infrared Heaters are designed to produce maximum output in form of heat energy. They are constructed by a firmly burnt-in heating coil. The heater incorporates highly heatproof resistance wire that provides safety against much damage. We supply Custom Wattage Ceramic Infrared Heaters as per the requirement of our clients.
Longer service life is achieved since the resistance of the heaters is made to remain constant over the whole temperature range. The glaze used in this heater has excellent radiation properties therefore the radiation efficiency is also very high. This heater is available with Color Changing Feature as Yellow Ceramic IR Heater (CC FSR).

Our Ceramic Infrared Heaters are available in two standard models

• Full Length 245mm (FSR) 60mm 250 to 1000W
  
  
• Half Length 122mm (FSR/2) 60mm 125 to 50

Features

• The material used for the production do not oxidize therefore the surface always remains clean and do not wear out.
  
  
• As the coil is embedded in ceramic material, it can be installed in any possible position.

Application

• In Thermoforming & Vacuum Forming Machines
  
  
• In PVC Pipe Belling/ Socketing Machines
  
  
• In Hot Stamping Machines
  
  
• As Heat Therapy Equipment
  
  
• In Shrink Packaging

The specialty of ceramic flat infrared heaters lies in its external structure. The flat shape of heaters gives them a flexibility to he used with more comfort. They look like a new-age product. There are several advanced features incorporated in these heaters making them better than general heaters.

Kerone is specialized in infrared heating application which covers large warehouses, shops, aircraft hangers and specially designed infrared heating systems. Infrared heat is the best solution to heat both large and small industrial and commercial applications.

Infrared heating system is the latest technology which gives warmth and comforts without any pollution. Infrared heating system is the complete replacement for your old heating system. There is no need to burn any fuel like coal, gas etc, to get the best comforts.

Ceramic Flat Infrared Heaters are constructed by a firmly burnt-in heating coil. They consist of high heatproof resistant wire.

Features and size

We make available this type of heater in standard size of

• 122mm x 122mm
  
  
• 245mm x 60mm
  
  
• 122mm x 60mm


• These heaters are available in power ratings 250w, 400w, 600w, 800w, & 1000w.


• These heaters come with & without thermocouple.

Application

• Thermoforming
  
  
• Vacuum Forming
  
  
• Shrink Wrapping/ Fitting
  
  
• Mold Heating
  
  
• Drying Applications
  
  
• Paint & Powder Industrial

nsulatede Ceramic Infrared Heater is a special type of heater with proper insulation on the backside with highly efficient heat insulation meterial. They have a very long life even when used regularly. The special insulation keeps the internal parts safe and higher temperatures can be achieved easily without any risk or trouble.

The insulation minimizes the heat losses and reduces the temperature in the wiring area. Hence, this can be regarded as a energy saving product. These heters are available in various shapes with different power capacity up to 1000w.

Salient Features

We make available this type of heater in standard size of

• High temperature up to 900 degree centigrade
  
  
• Fast heat up time approx. 2 minute.
  
  
• Compact Size




• Can be installed easily

Application

• Thermoforming
  
  
• PVC paste coatings on fabric
  
  
• Powder coating
  
  
• Paint Baking
  
  
• Tenmpering glass
  
  
• Soldering Printed Circuit Boards

Super high temperature heaters were developed to increase the previous maximum possible surface rating of ceramic panel radiators from 64 kw/m2 to 77 kw/m2.

This radiators, produced using the hollow casting ceramic process, are filled with thermal insulation material and have a special black gaze and a gold-plated back. At an operating temperature of 900°c, over 75% of the electrical energy supplied is transferred to the material to be heated as medium to long-wave IR radiation.

This series radiators are therefore particularly suitable for use in plant construction in which special solution have to be drawn up for the customer's specific needs and for applications requiring high outputs.

The four designs cover the power range from 300 W to 1200 W and have customary market dimensions. Existing IR equipment can therefore be retrofitted with this series radiators.

CIH with thermocouple made of Nicrome and Nickle (NiCr-Ni) alloy. Thermocouple heater is embedded in immediate vicinity to the heating coil. The Thermocouple Heater is then connected with temperature controller to achieve desired temperature.

Advantages

• With these building a temperature control system is very easy.
  
  
• The operating temperature is reached quickly and remains constant.
  
  
• This is not affected by mains voltage fluctuations or airflow.




• The temperature of elements remain constant even in case of no-load operation.

 

High Performance Infrared Heaters radiators are ceramic infrared rod radiators, which can be used for operating temperatures up to 1000° C and surface rating up to 87 kw/m2.

This series radiators have a gold-plated ceramic parabolic reflector and transfer up to 80% of the energy supplied as infrared radiation to the material to be heated.

In this way, this radiators allow material temperatures of up to 700° C or high through speeds. The typical operating temperature of 1000° C is reached in less than one minute.

High performance radiators are therefore particularly suitable for use in plant construction in which special solution have to be drawn up for the customer’s specific needs and for applications requiring high outputs. This radiators are available in tow designs with 375w/115v and 750w/ 230v.

Our Twin Tube MW IR Heater is made up of 8-shape high-purity clear quartz twin tube, with each tube having Ni-Chrome heating coil that runs in U Shape in the tube.

Features

• Heating up and cooling down time is approximately 50 secs.
  
  
• Available with gold reflector and without reflector.
  
  
• The outer rear side of the tube of the reflector has the gold coating.




• Heat loss from backside is prevented by the reflector, thereby power is saved.




• Results in making surrounding work area cooler.




• Increases the efficiency and directionality of the heater.

Specifications

• Standard sizes (in cross section): 11 mm x 23 mm & 15 mm x 32 mm.
  
  
• Maximum length: 200 mm.
  
  
• Power density: 60 KW / m2 can be achieved.

Our twin tube fast medium wave infrared heaters has a filament tungsten wire and this tube is filled with halogen gas. The round ceramic base of this heater has a lead wire of 500mm size (one end or two ends) & it is also configured with lead and insulated wires.

Specifications

We make available this type of heater in standard size of

• Outer diameter of the tube: 11x23mm transparent quartz glass
  
  
• Temp. of filament: 1600
  
  
• Wave length: 1.5u - 2.0u

Short Wave IR Lamp transmits heat in the form of electromagnetic waves at a velocity of approximately 3,00,000 Km/Sec i.e., at the speed of light.

These lamps are not only the fastest in transmitting heat but are most suitable for specific applications involving vacuum technology and dust free (clean room) conditions.

Advantage

• Heating is done by radiation, this eliminates loss of energy used for heating media and heat loss due to convection.
  
  
• Here the infrared waves penetrate the material, on which it falls and delivers the heat directly to that material.
  

Models Available

Short wave IR lamps are available in different lengths from 5” to30” or as per customer specifications.

Applications

• PET perform heating in stretch blow molding machines
  
  
• Printing ink drying in offset machines
  
  
• Paper coating drying
  
  
• Pre-heating prior to embossing
  
  
• Screen printing curing on T-shirts
  
  
• Textiles and many more

• Kerone infrared modules are the ideal solution for the application of infrared heat technology.
  
  
• They save the user design costs and time and are substantially less expensive than the complete infrared systems.
  
  
• They are complete and ready for the operation.

Applications

• Curing of paint


• Powder coating


• Lacquers Drying


• Printing ink


• Drying glaze on Ceramic Tiles

This is made up of 8-shape high-purity clear quartz twin tube, each tube has Heating Coil of Tungsten material which runs in U shape in the tube which is filled with halogen gas.

• Power Density up to 150kw/m2 is achieved. Heating up and cooling down time is approximately one second.
  
  
• These heaters are available with gold reflector and without reflector.
  
  
• Reflector is in the form of gold coating on outer rear side of the tube.


• Due to reflector heat loss from backside is prevented and thus power saving is achieved.


• This also results in making surrounding work area cooler.


• This also increases the efficiency and directionality of the heater.


• There are two standard sizes 11 mm x 23 mm and 15 mm x 32 mm in cross section. Maximum length available is 2000 mm.

 

Kerone is the leading producers of the best quality infrared equipments and heaters. Latest technology and in-depth research has gone into making equipments with the quality standard that fulfils the customers' needs. The Ceramic Infrared Heaters are by a firmly burnt-in heating coil to deliver maximum heat energy. Highly heatproof resistance wires has been used to protect the equipment from damage and the resistance of the heater remains constant over the varied temperature range. This gives a longer life to the equipment. The quality glaze used in the heater has excellent radiation properties leading to very high radiation efficiency. Ceramic Infrared Heaters are available with colour changing feature as Yellow Ceramic IR Heater (CC FSR).


Ceramic Infrared Heaters are available in:

• Full Length 245 mm (FSR) 60 mm 250 to 1000 W.
  
  
• Half length 122 mm (FSR/2) 60 mm 125 to 500 W

Features

• The material used does not oxidise resulting in cleaner surface and no wear out.



• The coil is placed in a ceramic material and can be placed in any position.

Application

• Thermoforming and Vacuum Forming.



• PVC Pipe belling and Socketing.



• Hot stamping.



• Heat Therapy.



• Shrink Packaging.

This is a special type of infrared heater with color-changing feature. Along with a change is temperature the heater changes its color. This is helpful to the users in a sense that there is a visible indication of the level of temperature reached at any given point of time.

Where there are large IR Heating Panels with hundreds of heaters installed, it is possible and very easy to determine the non-working heaters just by looking at the color of each heater.

This thereby helps in quick & easy replacement of the faulty heater

Features :

• The material used for the production do not oxidize therefore the surface always remains clean and do not wear out
  
  
• As the coil is embedded in ceramic material, it can be installed in any possible position.

Application :

• Thermoforming
  
  
• Vacuum Forming
  
  
• Shrink Wrapping/ Fitting
  
  
• Mold Heating
  
  
• Drying Applications
  
  
• Paint & Powder Industrial