Kerone
Bhayandar East, Mumbai, Maharashtra
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Coating Systems

Our product range includes a wide range of coating systems, curtain-coating machine, dip coating systems, fabric coating machine, gravure coating machine and hot melt coating systems.

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At KERONE, we hold the expertise in designing and manufacturing of custom build Coating systems, which are available in free-standing floor or tabletop models, are specifically designed for production applications that do not require large in-line systems. Our coating systems can be used to apply a range of coatings, as well as photo-resists and solder masks, that are part of printed circuit board applications — all with a level of precision that manufacturer’s demand.

Kerone are manufacturing the various type of coating Machineries:


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Curtain coating in the slide (single- and multi-layer) or slot (single-layer only) format is being increasingly used for special paper coatings because of its capabilities: copious simultaneous layers, high coating speed and large die-to-web clearance. The advantages of the pre-metered methods associated with simultaneous multi-layer application yield a more accurate and uniform coating weight, with fresher and cleaner coated liquids. These advantages lead to big savings in production costs because of less coating colour consumption, less production runs due to multi-layer capability and less machine stops due to web breaks – and in the end to higher efficiency compared to the established coating methods.

Advantages

  • Speed: This system can coat from 3,000 to 4,000 pieces per hour.

  • Minimum personnel required.

  • Virtually no waste: Since the small amount of unused coating is cycled back into the system, this method wastes less coating than any other.

  • Aesthetics: The only non-spray process that imparts a smooth, glossy finish, with no track marks.

  • Flexibility: Disks can be as thin or as thick as specifications require.


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At KERONE, we hold the expertise in designing and manufacturing of custom build immersion/Dip Coating systems, which are available in free-standing floor or tabletop models, are specifically designed for production applications that do not require large in-line systems. Our coating systems can be used to apply a range of coatings, as well as photo-resists and solder masks, that are part of printed circuit board applications — all with a level of precision that manufacturer’s demand.

Advantages

  • Dip coating gives a defensive shield that opposes consumption.

  • Insulates against warmth, frosty, stress and electrical streams.

  • Adaptable to high volume requests obliging quick conveyance.

  • Durable and UV safe.

  • Alternative hues and completions (reflexive and matt) can be made effortlessly and financially.

  • An extensive variety of thickness, compositions


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FEATURES

  • Perfect uniform coating across the whole width

  • Vibration free rigid doctor blade construction

  • Special arrangement to set very fine gap across the width

  • Quick lifting system

  • Micro adjustment individual and together left / right

  • Knife on air arrangement

  • Dual knife system with option of thin /thick coating


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KERONE is leading name to help its clients with their unique and accurate need of heating and drying systems, we design and build various type of the dryers for critical as well as specialized needs. In our list of the products we also provide the solution for the gravure coating mechanics with our specialized dryer, we also call them gravure coating dryers. The specialized and custom developed gravure coating dryer’s uses very efficient and critical drying mechanism which helps in achieving the accurate and faster results. Gravure Coating dryers is having ability to dry the cost of both solvent-less coating and water/solvent-based coating. The dryers are manufactured to work with both the offset type as well as direct type of gravure coating machines.


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KERONE is leading name to help its clients with their unique and accurate need of heating and drying systems, we design and build various type of the dryers for critical as well as specialized needs. In our list of the products we also provide the solution for the gravure coating mechanics with our specialized dryer, we also call them gravure coating dryers. The specialized and custom developed gravure coating dryer’s uses very efficient and critical drying mechanism which helps in achieving the accurate and faster results. Gravure Coating dryers is having ability to dry the cost of both solvent-less coating and water/solvent-based coating. The dryers are manufactured to work with both the offset type as well as direct type of gravure coating machines.


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Hot melt coating machine can apply to non-woven fabric, paper and various plastic films. The machine consists of two auto splicing and unwinding units, one glue sprinkling unit and one auto splicing and unwinding unit, so that it can process on two layers material and one layer coating. The machine with PLC to do the linking control and auto splicing device can raise the producing efficiency.

 

Advantages

  • Environmentally friendly due to water and solvent-free adhesives

  • Low coating weight needed

  • Elimination of dryer / low energy requirements

  • No thermal stress of substrate

  • High production speed possible

  • Permanent or non permanent coating possible


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A knife over roll coating system is designed to use a knife with a roll or other mechanism to feed the material over a specified substrate for even application. Excess materials are scraped off as the substrate is fed through this system to provide a low cost, uniform covering for various weights or viscosities. It is a common approach as the method is acceptable for numerous substrates and types of coatings.

 

Application

 

  • Heat/Solvent Reactivated

  • Pressure Sensitive

  • Barriers

  • Primers

  • Plastisol

  • Latex


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KERONE is well known name for providing quality and highly efficient roller dryer for the various needs of coating and impregnation plants. The roller dryer is also known as drum dryer. The roller dryer consists of a hollow roller with a smooth exterior heated inside out. It rotates on its longitudinal axis. In roller dryer rotates on its longitudinal axis which is heated roller, this metal roller is utilized to plunge in the solution to be dried.


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Web Coating Dies have many advantages over traditional coating methods such as roll coating.These types of machine also use less material, have better gauge control, and can apply multi-layer and pattern coatings. Exacting tolerances of up to 75 nanometers are available to complement the application and process specifications.


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In the process of curtain coating the curtain of fluid is created and the object to be coated is passed through. Curtain coating machinery is build in two variants Single and Multi layer combo (Slide) or only single-layer (slot). Curtain coater has tank of fluid from which a thin screen falls down in between the conveyors. The thickness of layer can be controlled by the speed of moving conveyer and the opening of the tank.

 

Curtain coating is a premetered method, which means that the amount of liquid required is supplying from the tank to the screen, to be deposited on the substrate. The term "premetered" indicates that only the exact amount of fluid to be coated onto the web is fed to the coating head.

 

The advantages of the pre-metered methods associated with simultaneous multi-layer application yield a more accurate and uniform coating weight, with fresher and cleaner coated liquids. These advantages lead to big savings in production costs because of less coating color consumption, less production runs due to multi-layer capability and less machine stops due to web breaks – and in the end to higher efficiency compared to the established coating methods.

 

Advantages

  • Speed: This system can coat from 3,000 to 4,000 pieces per hour.

  • Minimum personnel required.

  • Virtually no waste: Since the small amount of unused coating is cycled back into the system, this method wastes less coating than any other.

  • Aesthetics: The only non-spray process that imparts a smooth, glossy finish, with no track marks.

  • Flexibility: Disks can be as thin or as thick as specifications require.


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Kerone

Gaurav Mestry (Plant Head)
B-10, Marudhar Industrial Estate, H. P. Gas Godown Lane Goddev Road, Bhayandar East
Mumbai - 401105
Maharashtra, India
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